Team:Cornell/Protocol
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=Microfluidics Protocols= | =Microfluidics Protocols= | ||
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<div> | <div> | ||
- | + | <p class="MsoNormal" style="text-align:justify"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS"">A. Making an | |
- | + | SU-8 Master of Your Design<o:p></o:p></span></b></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="1" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Use | |
- | + | the following<o:p></o:p></span></li> | |
- | + | <ol style="margin-top:0in" start="1" type="a"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">A | |
- | + | pretreated silicon wafer that has been cleaned with acetone and isopropyl | |
- | + | alcohol (IPA) and dehydrated at 200<sup>o</sup>C for 10-20 minutes.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Hot | |
- | + | plate – make sure it is set to 65<sup>o</sup>C (80C for VWR hot plates)<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Aluminum | |
- | + | foil tray, wafer tweezers, 2 Pyrex bowls and 2 lids<o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.25in;text-align:justify"><b><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS";font-variant:small-caps">Coating<o:p></o:p></span></b></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="2" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Carefully | |
- | + | <b>center</b> your wafer on the | |
- | + | spinner chuck.<span> </span>It may be difficult | |
- | + | to tell if it’s properly positioned due to the white splatter guard.<span> </span>Check with the TA if you’re unsure.<span> </span>Centering is essential for an even | |
- | + | spread.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Pour | |
- | + | approximately 5ml of SU-8(50) into a small plastic beaker.<span> </span>Pour as much as possible (~ 4ml) | |
- | + | carefully in the CENTER of the wafer so as not to entrap air.<span> </span><o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place | |
- | + | the lid on the Spinner.<span> </span>Check the | |
- | + | display to see if Program 001 is selected.<span> | |
- | + | </span>Press the green Start button on the left of the spinner.<span> </span>The green light should turn on.<span> </span><o:p></o:p></span></li> | |
- | + | <ol style="margin-top:0in" start="1" type="a"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Program | |
- | + | 1 yields a coating thickness of 100 mm: <o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.75in;text-align:justify;text-indent: | |
- | + | .25in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Spread | |
- | + | Cycle:<span> </span>500rpm at 100rpm/sec for 5s<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.75in;text-align:justify;text-indent: | |
- | + | .25in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Spin | |
- | + | Cycle:<span> </span>1200rpm at 300rpm/sec for 30 s. <o:p></o:p></span></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="5" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">When | |
- | + | the green light turns off, remove the spinner lid.<span> </span>Carefully lift your wafer off the chuck | |
- | + | with your tweezers. <o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.25in;text-align:justify"><b><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS";font-variant:small-caps">Soft Bake<o:p></o:p></span></b></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="6" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place | |
- | + | it on the 65<sup>o</sup>C hot plate for 10 mins. After 10 mins increase | |
- | + | the temp to 95<sup>o</sup>C (105C for VWR hot plates) with the wafer still | |
- | + | on the hotplate and leave at this temp for 30 minutes. <o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | Clean off glass square with | + | tab-stops:list .5in"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS"">While you are soft |
- | + | baking your wafer</span></b><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS""><span> </span><b><o:p></o:p></b></span></li> | |
- | + | <ol style="margin-top:0in" start="1" type="a"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Collect | |
- | + | your mask and make sure it is your group’s design<b><o:p></o:p></b></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Clean | |
- | + | off glass square with<b> acetone, | |
- | + | IPA, and then DI water.<span> </span>Dry with | |
- | + | air gun – once clean only hold at edges and use only clean room paper | |
- | + | towels<o:p></o:p></b></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level2 lfo1; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">During | |
- | + | the 30 minute bake you can de-gown and leave the clean room with the | |
- | + | timer to take the quiz.<b><o:p></o:p></b></span></li> | |
- | + | </ol> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.25in;text-align:justify"><b><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS";font-variant:small-caps">Exposure<o:p></o:p></span></b></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="8" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">After | |
- | + | 30 minutes at 95<sup>o</sup>C, let wafer cool on foil for 1 minute. Then | |
- | + | take it over to the second clean room.<span> | |
- | + | </span><b>PUT ON UV GLASSES. </b><o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">The | |
- | + | TA or Instructor will expose your wafer to UV light with your mask in the | |
- | + | contact aligner. <o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Brief | |
- | + | Operating Instructions for the Contact Aligner for your reading pleasure:<o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Check | |
- | + | that vacuum pump is on in the LER<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Turn | |
- | + | on Contact Aligner<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Press | |
- | + | MASK – this lifts up Mask holder to place wafer<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Load | |
- | + | wafer, long flat side forward (facing away from you), and turn SUB ON to apply | |
- | + | vacuum to hold wafer<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Press | |
- | + | MASK again <b>–</b> to lower mask holder<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place | |
- | + | mask printed (shiny side) down and bank it against the pins.<span> </span>Place glass cover on top.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Press | |
- | + | MASK-ON to activate vacuum. If you hear the vacuum, you have not achieved a | |
- | + | good seal.<span> </span>Check the mask.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Raise | |
- | + | the wafer to touch mask:<span> </span>Depress small | |
- | + | round black button on left of chuck, while pressing this button, turn the gap | |
- | + | micrometer Counter Clockwise. Once contact is made the gap dial will slip. <o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Turn | |
- | + | on the CONT. switch on the right panel.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Set | |
- | + | exposure time to 65 seconds (preset)<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Turn | |
- | + | on the lamp power (white switch underneath the unit) and Start button<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">CYCLE | |
- | + | – the microscope unit will position itself over the mask.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">CYCLE | |
- | + | – UV light will automatically expose over your sample.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">CYCLE | |
- | + | – UV source will move to home position.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">MASK | |
- | + | – Mask holder will lift<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">SUB-ON | |
- | + | – wafer will be released from vacuum<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Remove | |
- | + | your wafer and dial the gap micrometer clockwise to increase distance to mask.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">MASK | |
- | + | to put down mask holder<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Press | |
- | + | PULL OFF to release Mask vacuum.<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;text-indent: | |
- | + | -.25in;mso-list:l1 level4 lfo1;tab-stops:list 1.0in 2.0in"><!--[if !supportLists]--><span style="font-size:10.0pt"><span>-<span style="font:7.0pt "Times New Roman""> | |
- | + | </span></span></span><!--[endif]--><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Take | |
- | + | off your mask<o:p></o:p></span></p> | |
- | + | ||
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.25in;text-align:justify"><b><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS";font-variant:small-caps">Post Expose Bake<o:p></o:p></span></b></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="11" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Perform | |
- | + | a post bake of your wafer at 65<sup>o</sup>C (3rd hotplate) for 1 minute | |
- | + | then 95<sup>o</sup>C for 10 mins to cross link the SU-8.<span> </span>Allow to cool for 1 minute.<o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:.25in;text-align:justify"><b><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS";font-variant:small-caps">Develop<o:p></o:p></span></b></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="12" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place | |
- | + | your exposed mask in the first Pyrex dish; fill the dish with SU-8 | |
- | + | developer until the mask is covered and cover dish with the glass | |
- | + | lid.<span> </span>Swish around for 8 mins. You | |
- | + | should observe the removal of the SU-8 and see your design features. <o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">After | |
- | + | 8 mins place your developed wafer in your second Pyrex container with | |
- | + | fresh SU-8 developer, cover and swish for 2 mins.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">At | |
- | + | this point some of your group members can leave the clean room to start | |
- | + | making the PDMS in the mail lab area.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Pick | |
- | + | up wafer, again holding it along the edge so you do not scratch the | |
- | + | surface, with tweezers.<span> </span>Examine | |
- | + | your wafer.<span> </span>Are their any | |
- | + | undeveloped regions?<span> </span>If yes, place | |
- | + | back into the developer solution and swish. The developing time depends on | |
- | + | the complexity of the design. More complicated designs take longer to | |
- | + | develop.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">If | |
- | + | no hold it over the glass container with your tweezers and rinse with SU-8 | |
- | + | developer, then with IPA and finally dry thoroughly with the air gun under | |
- | + | the hood.<span> </span>A good drying technique | |
- | + | is to aim and hold the gun directly in the center of the wafer.<span> </span>Be careful, gun can be at a high | |
- | + | pressure resulting in you dropping your wafer and having to start from the | |
- | + | beginning again. <o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place | |
- | + | your clean wafer into your labeled case and take it outside to the PDMS | |
- | + | station.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l1 level1 lfo1; | |
- | + | tab-stops:list .5in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Those | |
- | + | remaining in the clean room must clean up!<span> | |
- | + | </span>All solutions must go into the assigned waste container.<span> </span>Rinse glass containers with soap and | |
- | + | water in the sink.<span> </span>Set them to dry | |
- | + | on clean room paper towels.<span> </span>Shut | |
- | + | hotplates off if you are the last group.<span> | |
- | + | </span>Remove undeveloped SU-8 50 on your tweezers by wiping it with | |
- | + | developer.<span> </span><o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="text-align:justify"><span style="font-size:10.0pt; | |
- | + | font-family:"Comic Sans MS""><o:p> </o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="text-align:justify"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS"">B. Making | |
- | + | PDMS</span></b></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="text-align:justify"><span style="font-size:10.0pt; | |
- | + | font-family:"Comic Sans MS"">This section is performed in the BME Lab outside | |
- | + | the clean room. Safety glasses, lab coats and gloves are required.<o:p></o:p></span></p> | |
- | + | ||
- | + | ||
- | + | <ol style="margin-top:0in" start="1" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">Weigh out 5g of hardener (small bottle) in a plastic cup, | |
- | + | next add 50 g of base (large tub) to make the PDMS.<span> </span>A 1:10 ratio (by weight) of hardener: | |
- | + | base is the recommended ratio that should be used.<span> </span>Typically, 55g of PDMS is sufficient to | |
- | + | cover the bottom of the standard Petri plate that you will use.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">Beat the base/hardener mixture with a plastic fork (like | |
- | + | beating an egg) vigorously until completely mixed and aerated (at least 5 | |
- | + | minutes), the mixture should be white with lots of air bubbles.<span> </span>To be safe, beat the PDMS until your lab | |
- | + | group comes out with the wafer.<o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">Secure your master wafer onto your Petri dish with some | |
- | + | silicone glue and place in the 60C oven until PDMS is well aerated.<span> </span><o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">Pour your PDMS mixture in the center of your wafer for an | |
- | + | even coat.<span> </span>Place your dish in the | |
- | + | vacuum chamber to remove air bubbles.<span> | |
- | + | </span><o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">Turn on the vacuum pump and watch your Petri dish.<span> </span><o:p></o:p></span></li> | |
- | + | <ol style="margin-top:0in" start="1" type="a"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level2 lfo2; | |
- | + | tab-stops:list 1.0in"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">When | |
- | + | the bubble mixture looks like it will overflow, stop the pump.<span> </span>Close the inlet/outlet by turning the | |
- | + | black valve.<o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;tab-stops:list 45.0pt"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Unhook the clear vacuum | |
- | + | tubing<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;tab-stops:list 45.0pt"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Open the inlet/outlet and | |
- | + | let the air out<o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal" style="margin-left:1.0in;text-align:justify;tab-stops:list 45.0pt"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Restart the vacuum pump | |
- | + | and repeat these steps (~3-4x) until all bubbles are gone. This should take you | |
- | + | ~15 minutes (Just think, your other group members are cleaning up while you sit | |
- | + | and watch bubbles!)<o:p></o:p></span></p> | |
- | + | ||
- | + | <ol style="margin-top:0in" start="6" type="1"> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">Make sure your dishes and lids are labeled.<span> </span><o:p></o:p></span></li> | |
- | + | <li class="MsoNormal" style="text-align:justify;mso-list:l0 level1 lfo2; | |
- | + | tab-stops:list .5in 45.0pt"><span style="font-size:10.0pt;font-family: | |
- | + | "Comic Sans MS"">bake at 60</span><span style="font-size:10.0pt; | |
- | + | font-family:Symbol;mso-ascii-font-family:"Comic Sans MS";mso-hansi-font-family: | |
- | + | "Comic Sans MS";mso-char-type:symbol;mso-symbol-font-family:Symbol"><span>°</span></span><span style="font-size:10.0pt;font-family:"Comic Sans MS"">C overnight to cure | |
- | + | the PDMS.<o:p></o:p></span></li> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS""><o:p> </o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">***The | |
- | + | <u>top</u> (as it sits in the Petri dish) of your PDMS micromixer device is | |
- | + | called the “viewing side” while the <u>bottom</u> (the side with the channel | |
- | + | indentations) is termed the “channel side.”<span> | |
- | + | </span><u>The Channel Side Must Be Kept Clean At ALL Times!!</u><o:p></o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS""><o:p> </o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS"">C. Sealing Device<o:p></o:p></span></b></p> | |
- | + | ||
- | + | ||
- | + | <ol style="margin-top:0in" start="1" type="1"> | |
- | + | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Clean glass slide | |
- | + | with soap, acetone, IPA, then with water.<span> | |
- | + | </span>Dry with air gun (located in on first bench). <o:p></o:p></span></li> | |
- | + | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Using the Xacto | |
- | + | knife/razor cut out around your device with enough room around the inlets | |
- | + | and outlet to make a good seal<b><u><o:p></o:p></u></b></span></li> | |
- | + | <ol style="margin-top:0in" start="1" type="a"> | |
- | + | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS";mso-bidi-font-weight: | |
- | + | bold">Make sure the channel side is even, with no irregularities caused | |
- | + | by the PDMS molding around the tape or wafer edges. <b><u><o:p></o:p></u></b></span></li> | |
- | + | </ol> | |
- | + | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place your PDMS | |
- | + | device in the clean square Petri dish – channel side down.<span> </span><b><u><o:p></o:p></u></b></span></li> | |
- | + | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Using the purple | |
- | + | needles, punch holes in your inlets and outlets.<span> </span>Firmly push down on the needle and | |
- | + | gently pull out of the PDMS.<span> </span>Use | |
- | + | the long yellow needles to push out the PDMS plug that should be now stuck | |
- | + | in the barrel of the purple needle.<b><u><o:p></o:p></u></b></span></li> | |
- | + | <ol style="margin-top:0in" start="1" type="a"> | |
- | + | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Make Sure the PDMS | |
- | + | Plug has been Removed. If there is no plug in the barrel, it means your channel has not been punched through fully. Use the yellow needle to push the plug out of the device. | |
- | + | <b><u><o:p></o:p></u></b></span></li> | |
- | + | </ol> | |
- | + | </ol> | |
- | + | ||
- | + | <p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS""><o:p> </o:p></span></p> | |
- | + | ||
- | + | <p class="MsoNormal"> | |
- | + | <span style="font-size:10.0pt;font-family:"Comic Sans MS"; | |
- | + | mso-bidi-font-weight:bold; font-weight:bold">D. Plasma Treatment: | |
- | + | </span> | |
- | + | ||
- | + | ||
- | + | <span style="font-size:10.0pt; | |
- | + | font-family:"Comic Sans MS"">To get the PDMS to stick to either glass or | |
- | + | silicon, you must treat the two surfaces with oxygen plasma to create reactive | |
- | + | groups for bonding.</span></p> | |
+ | |||
+ | <ol style="margin-top:0in" start="1" type="1"> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Place your device | ||
+ | with the CHANNEL SIDE FACING UP and the binding surface – a <b>clean</b> glass slide into the plasma | ||
+ | cleaner/sterilizer.<span> </span>Make sure that | ||
+ | at least one other group is ready to use the machine.<span> </span><o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Close the pressure | ||
+ | valve (black knob) on the door.<span> | ||
+ | </span>Turn on the vacuum pump for approximately 5 minutes to evacuate the | ||
+ | chamber of the sterilizer.<span> </span><o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">After 5 minutes, turn | ||
+ | on the power switch (the setting dial should be on “high”).<span> </span>This turns on the RF coil and should | ||
+ | ignite the plasma in about 30 sec.<o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">When the plasma | ||
+ | ignites (you can tell by the purple glow you seen in the chamber window), | ||
+ | start timing for 1 minute.<o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">After 1 minute, turn | ||
+ | off the power switch, and then the vacuum switch and slowly open the valve | ||
+ | on the door to allow air to enter the chamber. <o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">THIS STEP IS TIME | ||
+ | SENSITIVE:<span> </span>when you have taken your | ||
+ | samples, move quickly out of the way for the next group!<o:p></o:p></span></li> | ||
+ | <ol style="margin-top:0in" start="1" type="a"> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">When the pressure | ||
+ | has normalized, remove your samples from the chamber and IMMEDIATELY | ||
+ | invert the CHANNEL SIDE of your device onto the glass/silicon surface | ||
+ | that was face up in the chamber.<span> </span><o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Gently press down on | ||
+ | the device to ensure contact between the two surfaces.<span> </span>You should be able to initially see | ||
+ | edge effects between portions that are in contact and those that are not. | ||
+ | <o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">If you realize that | ||
+ | a part of your channel is uneven – inhibiting proper contact, Quickly use | ||
+ | the Xacto knife to remove uneven edges. <span> </span><o:p></o:p></span></li> | ||
+ | </ol> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Bake for <i>at least </i>15 min. at 95</span><span style="font-size:10.0pt;font-family:Symbol;mso-ascii-font-family:"Comic Sans MS"; | ||
+ | mso-hansi-font-family:"Comic Sans MS";mso-char-type:symbol;mso-symbol-font-family: | ||
+ | Symbol"><span>°</span></span><span style="font-size:10.0pt;font-family:"Comic Sans MS"">C on a hot plate to | ||
+ | promote bonding between the surfaces.<span> | ||
+ | </span>For groups with small or intricate features, leave on hot plate for | ||
+ | as long as possible.<span> </span><o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">After 15-25 minutes, | ||
+ | take your device off the hot plate, and allow to cool for a minute.<span> </span><o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Insert tubing in | ||
+ | inlets and outlet.<o:p></o:p></span></li> | ||
+ | </ol> | ||
+ | |||
+ | <p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS""><o:p> </o:p></span></p> | ||
+ | |||
+ | |||
+ | <p class="MsoNormal"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS"">E. Streptavidin Coating and Fluorescent Testing of the Microfluidic device.<o:p></o:p></span></b></p> | ||
+ | |||
+ | |||
+ | <ol style="margin-top:0in" start="1" type="1"> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Cut tubing and insert | ||
+ | into device at the inflow and outflow ports.<o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Using a syringe, fill | ||
+ | the device with the following chemicals and incubate for the corresponding | ||
+ | times. Remember to use different syringes for different chemicals. When | ||
+ | inserting the chemicals, gently push down on the syringe with you thumb.<o:p></o:p></span></li> | ||
+ | <ol style="margin-top:0in" start="1" type="a"> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">45 min in 4% (by | ||
+ | volume) MPTMS in ethanol<o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">20 min in 1mM GMBS<o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">45 min in 25ng/mL | ||
+ | NeutrAvidin in PBS<o:p></o:p></span></li> | ||
+ | </ol> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Fill device with DI water | ||
+ | and store in 4 degree fridge. <o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">If you are adding ATTO520 | ||
+ | (<a href="http://www.sigmaaldrich.com/etc/medialib/docs/Sigma/Datasheet/6/77810dat.Par.0001.File.tmp/77810dat.pdf"><span style="color:blue">http://www.sigmaaldrich.com/etc/medialib/docs/Sigma/Datasheet/6/77810dat.Par.0001.File.tmp/77810dat.pdf</span></a>), | ||
+ | fill device with the solution for 20min at 5ul/min. Use a Harvard PHD 2000 | ||
+ | syringe pump and cover the entire setup with aluminum foil so that the | ||
+ | fluorescent probe is exposed to as little light as possible. <o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Flush the device with | ||
+ | a syringe filled with air, then take pictures. <o:p></o:p></span></li> | ||
+ | <li class="MsoNormal"><span style="font-size:10.0pt;font-family:"Comic Sans MS"">Store in DI water in | ||
+ | 4 degree fridge in the dark. <o:p></o:p></span></li> | ||
+ | </ol> | ||
+ | |||
+ | <p class="MsoNormal"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS""><o:p> </o:p></span></b></p> | ||
+ | |||
+ | <p class="MsoNormal"><b><span style="font-size:10.0pt;font-family:"Comic Sans MS"">* All Needles and Syringes | ||
+ | must be disposed of in the Sharps Container*<o:p></o:p></span></b></p> | ||
+ | |||
</div> | </div> | ||
+ | |||
+ | </html> |
Revision as of 21:09, 28 September 2011
Results |
Protocol |
Notebook |
Parts Submitted
Protocols
- Below, please find the steps that we followed to carry out molecular cloning, create recombinant DNA parts, and construct microfluidic channels.
- Below, please find the steps that we followed to carry out molecular cloning, create recombinant DNA parts, and construct microfluidic channels.
Molecular Cloning Protocols
PCR Reaction
- Note: Keep everything on ice and add all volumes in a PCR tube.
- 37.5μL ddH2O
- 5.0μL 10x buffer
- 2.5μL dNTPs
- 1.0μL MgSO4
- 1.0μL forward primer
- 1.0μL reverse primer
- 1.0μL template
- 1.0μL DNA polymerase
- 50.0μL Total
- Based on primers, set an appropriate annealing temperature
- Note: Keep everything on ice and add all volumes in a PCR tube.
Agarose Gel Electrophoresis
- Prepare a 1% weight-to-volume agarose gel and add SYBR dye or ethidium bromide to stain DNA
- Place the gel in the apparatus rig with the wells facing the negative end (black-colored)
- Fill the rig with 1x TBE buffer
- Load 2µL of 1kb ladder
- Add 2µL of 6x loading dye to each PCR reaction tube. Load 20µL in wells
- Run at 120V
Gel Purification of DNA (Qiagen QIAquick Gel Extraction Kit)
- Cut out the DNA fragment from the agarose gel with a razor blade, while minimizing the size of the gel slice
- Weigh the gel slice and add 3 volumes of Buffer QG to every 1 volume of gel (100mg = 100µL)
- Dissolve the gel slice using a 60°C heat block
- Apply the dissolved gel to the QIAquick column and centrifuge at 13,000rpm for 1 minute
- Discard the flow-through and repeat Step 4 until all sample has passed through the column
- Add 500µL of Buffer QG to the QIAquick column and centrifuge at 13,000rpm for 1 minute
- Wash the column with 750µL of Buffer PE and centrifuge at 13,000rpm for 1 minute
- Discard the flow-through and centrifuge at 13,000rpm for 1 minute to remove residual EtOH
- Transfer the QIAquick column to a new Eppendorf
- Add 35µL elution buffer to the center of the column and wait at least 2 minutes
- Centrifuge at 13,000rpm for 1 minute
DNA Quantification using NanoDrop Spectrophotometry
- Select Nucleic Acids measurement
- Initialize the NanoDrop spectrophotometer with 2µL of autoclaved H2O and wipe off
- Blank (calibrate) the NanoDrop spectrophotometer with 2µL of the same elution buffer used during DNA purification and wipe off
- Measure 1.5µL of DNA sample and record the concentration in ng/µL
Digestion Reaction
- Note: Keep everything on ice
- ? µL ddH2O (? = whatever volume needed to bring the total volume up to 50µL)
- 5µL 10x NEBuffer
- ? µL DNA sample (? = whatever volume corresponds with 1µg)
- 0.5µL 100x BSA
- 1µL first restriction enzyme
- 1µL second restriction enzyme
- 50µL Total
- Note: Consult www.neb.com to determine the buffer compatibility of the restriction enzymes used
- Incubate the digestion reaction tube in a 37°C water bath for 3 hours
- Note: Keep everything on ice
Dephosphorylation of 5' Ends of Vector Backbone
- Add 1µL of Calf Intestinal Alkaline Phosphatase (CIAP) to the digested vector backbone
- Incubate at 50°C for 5 minutes
- Inactivate CIAP by heating at 85°C for 15 minutes
- Proceed to PCR clean up the sample
PCR Clean Up of DNA (Qiagen QIAquick PCR Purification Kit)
- Add 5 volumes of Buffer PB to 1 volume of PCR sample
- ex: Add 250µL Buffer PB to 50µL PCR sample
- Apply this mixture to a QIAquick column and centrifuge at 13,000rpm for 1 minute
- Discard flow-through and repeat Step 2 until all sample has passed through the column
- Wash column with 750µL Buffer PE and centrifuge at 13,000rpm for 1 minute
- Discard flow-through and centrifuge at 13,000rpm for 1 minute to remove residual EtOH
- Transfer QIAquick column to new Eppendorf
- Apply 50µL elution buffer to center of the column and wait at least 2 minutes
- Centrifuge at 13,000rpm for 1 minute
- Add 5 volumes of Buffer PB to 1 volume of PCR sample
Ligation Reaction
- Note: Keep everything on ice
- 50-100ng vector backbone
- 3:1 molar ratio of insert:vector
- - X ng insert = (3 * Y ng vector * A bp insert) ÷ (B bp vector)
- - ? µL insert = X ng insert ÷ insert concentration (ng/µL)
- ? µL autoclaved H2O (? = whatever volume needed to bring the total volume to 20µL)
- 2µL 10x T4 DNA ligase buffer
- 1µL T4 DNA ligase
- 20µL Total
- Incubate in 16°C water bath overnight
- Note: Keep everything on ice
Desalting of Ligation Reaction Product
- Fill a petri dish with nanopure water
- Place the desalting membrane on the water surface with the shiny side facing up
- Add 7µL ligation reaction product onto the membrane
- Wait 15 minutes
Transformation via Electroporation
- During the 15 minute wait of desalting, thaw electrocompetent bacterial cells on ice and cool the electroporation cuvette on ice
- Pipet up the desalted ligation mixture and add to thawed bacteria
- Transfer bacterial cell mixture to cuvette and keep on ice
- Pulse the cuvette using the electroporator at "E. coli: 1mm and 1.8kV" settings
- Add 900µL SOB to the cuvette, pipet mix, and transfer entire volume to the original Eppendorf containing the frozen bacteria
- Shake the transformation product at 37°C for 1.5 hours
- Plate the cells on an agar plate treated with the appropriate antibiotic
- Incubate the plate overnight at 37°C
PCR Deletion (Site-Directed Mutagenesis) Reaction
- Note: Keep everything on ice and add all volumes in a PCR tube.
- ? µL ddH2O (? = whatever volume needed to bring the total volume up to 50µL)
- 5.0μL 10x PfuUltra buffer
- 1.0μL dNTPs
- ? uL forward primer = 125ng fwd primer ÷ fwd primer concentration (ng/µL)
- ? uL reverse primer = 125ng rvs primer ÷ rvs primer concentration (ng/µL)
- ? µL dsDNA= 20ng insert ÷ insert concentration (ng/µL)
- 1.0μL PfuUltra high-fidelity DNA polymerase
- 50.0μL Total
- Volumes of diluted primer based on calculations for our ng/µL concentrations
- Note: Keep everything on ice and add all volumes in a PCR tube.
PCR Deletion (Site-Directed Mutagenesis) Thermocycler Protocol
- 95°C for 2min
- 95°C for 30sec (18 times)
- 55°C for 30sec
- 72°C for 1 min/kb
- 1min/kb corresponds to: 3.20min (RFP), 3.50min (VioA), 5.40min (VioB), 3.00min (VioE)
Preparing a DNA Sample for Sequencing
- - 1µL primer (8 pmol -- ex: 8µL 100mM stock primer + 92µL ddH2O)
- - at least 1µg DNA
- - fill up to 18µL total volume with ddH2O
Microfluidics Protocols
A. Making an
SU-8 Master of Your Design
- Use
the following
- A
pretreated silicon wafer that has been cleaned with acetone and isopropyl
alcohol (IPA) and dehydrated at 200oC for 10-20 minutes.
- Hot
plate – make sure it is set to 65oC (80C for VWR hot plates)
- Aluminum
foil tray, wafer tweezers, 2 Pyrex bowls and 2 lids
Coating
- Carefully
center your wafer on the
spinner chuck. It may be difficult
to tell if it’s properly positioned due to the white splatter guard. Check with the TA if you’re unsure. Centering is essential for an even
spread.
- Pour
approximately 5ml of SU-8(50) into a small plastic beaker. Pour as much as possible (~ 4ml)
carefully in the CENTER of the wafer so as not to entrap air.
- Place
the lid on the Spinner. Check the
display to see if Program 001 is selected.
Press the green Start button on the left of the spinner. The green light should turn on.
- Program
1 yields a coating thickness of 100 mm:
Spread
Cycle: 500rpm at 100rpm/sec for 5s
Spin
Cycle: 1200rpm at 300rpm/sec for 30 s.
- When
the green light turns off, remove the spinner lid. Carefully lift your wafer off the chuck
with your tweezers.
Soft Bake
- Place
it on the 65oC hot plate for 10 mins. After 10 mins increase
the temp to 95oC (105C for VWR hot plates) with the wafer still
on the hotplate and leave at this temp for 30 minutes.
- While you are soft
baking your wafer
- Collect
your mask and make sure it is your group’s design
- Clean
off glass square with acetone,
IPA, and then DI water. Dry with
air gun – once clean only hold at edges and use only clean room paper
towels
- During
the 30 minute bake you can de-gown and leave the clean room with the
timer to take the quiz.
Exposure
- After
30 minutes at 95oC, let wafer cool on foil for 1 minute. Then
take it over to the second clean room.
PUT ON UV GLASSES.
- The
TA or Instructor will expose your wafer to UV light with your mask in the
contact aligner.
- Brief
Operating Instructions for the Contact Aligner for your reading pleasure:
-
Check
that vacuum pump is on in the LER
-
Turn
on Contact Aligner
-
Press
MASK – this lifts up Mask holder to place wafer
-
Load
wafer, long flat side forward (facing away from you), and turn SUB ON to apply
vacuum to hold wafer
-
Press
MASK again – to lower mask holder
-
Place
mask printed (shiny side) down and bank it against the pins. Place glass cover on top.
-
Press
MASK-ON to activate vacuum. If you hear the vacuum, you have not achieved a
good seal. Check the mask.
-
Raise
the wafer to touch mask: Depress small
round black button on left of chuck, while pressing this button, turn the gap
micrometer Counter Clockwise. Once contact is made the gap dial will slip.
-
Turn
on the CONT. switch on the right panel.
-
Set
exposure time to 65 seconds (preset)
-
Turn
on the lamp power (white switch underneath the unit) and Start button
-
CYCLE
– the microscope unit will position itself over the mask.
-
CYCLE
– UV light will automatically expose over your sample.
-
CYCLE
– UV source will move to home position.
-
MASK
– Mask holder will lift
-
SUB-ON
– wafer will be released from vacuum
-
Remove
your wafer and dial the gap micrometer clockwise to increase distance to mask.
-
MASK
to put down mask holder
-
Press
PULL OFF to release Mask vacuum.
-
Take
off your mask
Post Expose Bake
- Perform
a post bake of your wafer at 65oC (3rd hotplate) for 1 minute
then 95oC for 10 mins to cross link the SU-8. Allow to cool for 1 minute.
Develop
- Place
your exposed mask in the first Pyrex dish; fill the dish with SU-8
developer until the mask is covered and cover dish with the glass
lid. Swish around for 8 mins. You
should observe the removal of the SU-8 and see your design features.
- After
8 mins place your developed wafer in your second Pyrex container with
fresh SU-8 developer, cover and swish for 2 mins.
- At
this point some of your group members can leave the clean room to start
making the PDMS in the mail lab area.
- Pick
up wafer, again holding it along the edge so you do not scratch the
surface, with tweezers. Examine
your wafer. Are their any
undeveloped regions? If yes, place
back into the developer solution and swish. The developing time depends on
the complexity of the design. More complicated designs take longer to
develop.
- If
no hold it over the glass container with your tweezers and rinse with SU-8
developer, then with IPA and finally dry thoroughly with the air gun under
the hood. A good drying technique
is to aim and hold the gun directly in the center of the wafer. Be careful, gun can be at a high
pressure resulting in you dropping your wafer and having to start from the
beginning again.
- Place
your clean wafer into your labeled case and take it outside to the PDMS
station.
- Those
remaining in the clean room must clean up!
All solutions must go into the assigned waste container. Rinse glass containers with soap and
water in the sink. Set them to dry
on clean room paper towels. Shut
hotplates off if you are the last group.
Remove undeveloped SU-8 50 on your tweezers by wiping it with
developer.
B. Making PDMS
This section is performed in the BME Lab outside
the clean room. Safety glasses, lab coats and gloves are required.
- Weigh out 5g of hardener (small bottle) in a plastic cup,
next add 50 g of base (large tub) to make the PDMS. A 1:10 ratio (by weight) of hardener:
base is the recommended ratio that should be used. Typically, 55g of PDMS is sufficient to
cover the bottom of the standard Petri plate that you will use.
- Beat the base/hardener mixture with a plastic fork (like
beating an egg) vigorously until completely mixed and aerated (at least 5
minutes), the mixture should be white with lots of air bubbles. To be safe, beat the PDMS until your lab
group comes out with the wafer.
- Secure your master wafer onto your Petri dish with some
silicone glue and place in the 60C oven until PDMS is well aerated.
- Pour your PDMS mixture in the center of your wafer for an
even coat. Place your dish in the
vacuum chamber to remove air bubbles.
- Turn on the vacuum pump and watch your Petri dish.
- When
the bubble mixture looks like it will overflow, stop the pump. Close the inlet/outlet by turning the
black valve.
Unhook the clear vacuum
tubing
Open the inlet/outlet and
let the air out
Restart the vacuum pump
and repeat these steps (~3-4x) until all bubbles are gone. This should take you
~15 minutes (Just think, your other group members are cleaning up while you sit
and watch bubbles!)
- Make sure your dishes and lids are labeled.
- bake at 60°C overnight to cure
the PDMS.
***The
top (as it sits in the Petri dish) of your PDMS micromixer device is
called the “viewing side” while the bottom (the side with the channel
indentations) is termed the “channel side.”
The Channel Side Must Be Kept Clean At ALL Times!!
C. Sealing Device
- Clean glass slide
with soap, acetone, IPA, then with water.
Dry with air gun (located in on first bench).
- Using the Xacto
knife/razor cut out around your device with enough room around the inlets
and outlet to make a good seal
- Make sure the channel side is even, with no irregularities caused
by the PDMS molding around the tape or wafer edges.
- Place your PDMS
device in the clean square Petri dish – channel side down.
- Using the purple
needles, punch holes in your inlets and outlets. Firmly push down on the needle and
gently pull out of the PDMS. Use
the long yellow needles to push out the PDMS plug that should be now stuck
in the barrel of the purple needle.
- Make Sure the PDMS
Plug has been Removed. If there is no plug in the barrel, it means your channel has not been punched through fully. Use the yellow needle to push the plug out of the device.
D. Plasma Treatment: To get the PDMS to stick to either glass or silicon, you must treat the two surfaces with oxygen plasma to create reactive groups for bonding.
- Place your device
with the CHANNEL SIDE FACING UP and the binding surface – a clean glass slide into the plasma
cleaner/sterilizer. Make sure that
at least one other group is ready to use the machine.
- Close the pressure
valve (black knob) on the door.
Turn on the vacuum pump for approximately 5 minutes to evacuate the
chamber of the sterilizer.
- After 5 minutes, turn
on the power switch (the setting dial should be on “high”). This turns on the RF coil and should
ignite the plasma in about 30 sec.
- When the plasma
ignites (you can tell by the purple glow you seen in the chamber window),
start timing for 1 minute.
- After 1 minute, turn
off the power switch, and then the vacuum switch and slowly open the valve
on the door to allow air to enter the chamber.
- THIS STEP IS TIME
SENSITIVE: when you have taken your
samples, move quickly out of the way for the next group!
- When the pressure
has normalized, remove your samples from the chamber and IMMEDIATELY
invert the CHANNEL SIDE of your device onto the glass/silicon surface
that was face up in the chamber.
- Gently press down on
the device to ensure contact between the two surfaces. You should be able to initially see
edge effects between portions that are in contact and those that are not.
- If you realize that
a part of your channel is uneven – inhibiting proper contact, Quickly use
the Xacto knife to remove uneven edges.
- Bake for at least 15 min. at 95°C on a hot plate to
promote bonding between the surfaces.
For groups with small or intricate features, leave on hot plate for
as long as possible.
- After 15-25 minutes,
take your device off the hot plate, and allow to cool for a minute.
- Insert tubing in
inlets and outlet.
E. Streptavidin Coating and Fluorescent Testing of the Microfluidic device.
- Cut tubing and insert
into device at the inflow and outflow ports.
- Using a syringe, fill
the device with the following chemicals and incubate for the corresponding
times. Remember to use different syringes for different chemicals. When
inserting the chemicals, gently push down on the syringe with you thumb.
- 45 min in 4% (by
volume) MPTMS in ethanol
- 20 min in 1mM GMBS
- 45 min in 25ng/mL
NeutrAvidin in PBS
- Fill device with DI water
and store in 4 degree fridge.
- If you are adding ATTO520
(http://www.sigmaaldrich.com/etc/medialib/docs/Sigma/Datasheet/6/77810dat.Par.0001.File.tmp/77810dat.pdf),
fill device with the solution for 20min at 5ul/min. Use a Harvard PHD 2000
syringe pump and cover the entire setup with aluminum foil so that the
fluorescent probe is exposed to as little light as possible.
- Flush the device with
a syringe filled with air, then take pictures.
- Store in DI water in
4 degree fridge in the dark.
* All Needles and Syringes
must be disposed of in the Sharps Container*